Assessor Resource

AMPX305
Smoke product

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes the skills and knowledge required to prepare products which are smoked, such as ham, bacon and smallgoods products.

This unit is applicable to skilled operators who are responsible for smoking ham, bacon and other smallgoods products and operating the smokehouse in smallgoods plants or meat retail enterprises.

This unit must be delivered in the context of Australian meat processing standards and regulations.

All work should be carried out to comply with workplace requirements and hygiene and sanitation standards.

This unit applies to individuals who work under broad direction and take responsibility for their own work, including limited responsibility for the work of others. They provide and communicate solutions to a range of predictable problems.

No occupational licensing, legislative or certification requirements are known to apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Select meat

1.1 Select meat according to product specifications

1.2 Prepare meat according to product specifications, where part of the work instructions

2. Prepare ingredients and equipment

2.1 Prepare ingredients according to product specifications and workplace requirements

2.2 Prepare machinery and equipment according to product and manufacturer's specifications

3. Load products

3.1 Check products to ensure correct spacing prior to loading

3.2 Load products in a manner that ensures even cooking

3.3 Handle products according to workplace health and safety, hygiene and sanitation requirements at all times

4. Smoke product

4.1 Insert core temperature probes into product centre appropriately and in accordance with product specifications and workplace requirements

4.2 Program machinery, where applicable, in accordance with manufacturer's and product specifications

4.3 Smoke a variety of products to workplace requirements and customer specifications at a speed similar to production requirements

4.4 Monitor and record process according to workplace requirements

5. Monitor smoke cycle

5.1 Regularly monitor smoke cycle, note results and correct deviations from the program

5.2 Manually check internal temperature in accordance with workplace requirements to ensure correct smoke time has been achieved and undertake further cooking if necessary

5.3 When product type and processing procedures require, initiate a shower cycle according to process specifications

6. Chill products

6.1 On completion of smoke cycle, correctly weigh product and either chill immediately or cool at ambient temperature to a specified internal temperature before chilling, according to regulatory requirements

6.2 Keep products at a specific and constant temperature according to product specifications

6.3 Store products according to product specifications

6.4 Identify and stack products according to product specifications and workplace requirements

The candidate must be observed preparing smoked products including ham, bacon and smallgoods products. Evidence must demonstrate the candidate’s consistency of performance over time at production speed.

The candidate must:

produce commercially suitable smoked products

demonstrate correct loading procedure for both a full and less-than-full smokehouse

activate and operate machinery according to manufacturer's and workplace instructions

measure and monitor product internal temperature correctly to ensure it meets product specifications

monitor smoking of meat on a regular basis to meet product specifications (including, where relevant, the interpretation of graphs or flow charts or mimic panels and controls)

interpret cooking records where appropriate with respect to relevant product

adjust processing as required to achieve product specifications

apply relevant communication and mathematical skills

operate smoke facility according to workplace health and safety, hygiene, regulatory, product specifications and workplace requirements, and meet production requirements

report machine faults according to workplace specifications

store meat according to workplace health and safety, hygiene, regulatory, product specifications and workplace requirements

The candidate must demonstrate a factual, technical, procedural and theoretical knowledge of:

correct smoking procedure for specific product

storage procedures for smoked products

meat smoking process

the purpose and effect of smoking processes on meat

health regulations that apply to smoking of meats

chilling requirements for different products

the possible effects of inconsistent temperature on product

the effects of smoking on shelf life and product taste

the purpose of correct water temperature and correct additive sequence, especially phosphate and smoke

recording requirements for the smoking/cooking process

relevant workplace requirements related to:

appropriate humidity levels

effect of moisture on casings

smoke generator

smoke jet

sock

wet bulb sock

the use and purpose of raw materials for smoking meat

the use and purpose of ingredients for smoking meat

mathematical information in work instructions, specifications and recipes

meat cuts used in smoking

cause and effects of, and explain the appropriate corrective action for:

cycle out of sequence

excess smoke

insufficient smoke

Competency must be demonstrated over time and under normal operating conditions for the enterprise, within the parameters of the role and responsibilities, and according to workplace requirements.

Assessment may occur in the workplace under normal operating conditions or in a simulated environment.

As a minimum, the following three forms of assessment are required:

quiz of underpinning knowledge

workplace demonstration

workplace referee or third-party report of performance over time

Assessors must satisfy current standards for RTOs


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Element

Performance criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Select meat

1.1 Select meat according to product specifications

1.2 Prepare meat according to product specifications, where part of the work instructions

2. Prepare ingredients and equipment

2.1 Prepare ingredients according to product specifications and workplace requirements

2.2 Prepare machinery and equipment according to product and manufacturer's specifications

3. Load products

3.1 Check products to ensure correct spacing prior to loading

3.2 Load products in a manner that ensures even cooking

3.3 Handle products according to workplace health and safety, hygiene and sanitation requirements at all times

4. Smoke product

4.1 Insert core temperature probes into product centre appropriately and in accordance with product specifications and workplace requirements

4.2 Program machinery, where applicable, in accordance with manufacturer's and product specifications

4.3 Smoke a variety of products to workplace requirements and customer specifications at a speed similar to production requirements

4.4 Monitor and record process according to workplace requirements

5. Monitor smoke cycle

5.1 Regularly monitor smoke cycle, note results and correct deviations from the program

5.2 Manually check internal temperature in accordance with workplace requirements to ensure correct smoke time has been achieved and undertake further cooking if necessary

5.3 When product type and processing procedures require, initiate a shower cycle according to process specifications

6. Chill products

6.1 On completion of smoke cycle, correctly weigh product and either chill immediately or cool at ambient temperature to a specified internal temperature before chilling, according to regulatory requirements

6.2 Keep products at a specific and constant temperature according to product specifications

6.3 Store products according to product specifications

6.4 Identify and stack products according to product specifications and workplace requirements

The candidate must be observed preparing smoked products including ham, bacon and smallgoods products. Evidence must demonstrate the candidate’s consistency of performance over time at production speed.

The candidate must:

produce commercially suitable smoked products

demonstrate correct loading procedure for both a full and less-than-full smokehouse

activate and operate machinery according to manufacturer's and workplace instructions

measure and monitor product internal temperature correctly to ensure it meets product specifications

monitor smoking of meat on a regular basis to meet product specifications (including, where relevant, the interpretation of graphs or flow charts or mimic panels and controls)

interpret cooking records where appropriate with respect to relevant product

adjust processing as required to achieve product specifications

apply relevant communication and mathematical skills

operate smoke facility according to workplace health and safety, hygiene, regulatory, product specifications and workplace requirements, and meet production requirements

report machine faults according to workplace specifications

store meat according to workplace health and safety, hygiene, regulatory, product specifications and workplace requirements

The candidate must demonstrate a factual, technical, procedural and theoretical knowledge of:

correct smoking procedure for specific product

storage procedures for smoked products

meat smoking process

the purpose and effect of smoking processes on meat

health regulations that apply to smoking of meats

chilling requirements for different products

the possible effects of inconsistent temperature on product

the effects of smoking on shelf life and product taste

the purpose of correct water temperature and correct additive sequence, especially phosphate and smoke

recording requirements for the smoking/cooking process

relevant workplace requirements related to:

appropriate humidity levels

effect of moisture on casings

smoke generator

smoke jet

sock

wet bulb sock

the use and purpose of raw materials for smoking meat

the use and purpose of ingredients for smoking meat

mathematical information in work instructions, specifications and recipes

meat cuts used in smoking

cause and effects of, and explain the appropriate corrective action for:

cycle out of sequence

excess smoke

insufficient smoke

Competency must be demonstrated over time and under normal operating conditions for the enterprise, within the parameters of the role and responsibilities, and according to workplace requirements.

Assessment may occur in the workplace under normal operating conditions or in a simulated environment.

As a minimum, the following three forms of assessment are required:

quiz of underpinning knowledge

workplace demonstration

workplace referee or third-party report of performance over time

Assessors must satisfy current standards for RTOs

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Select meat according to product specifications 
Prepare meat according to product specifications, where part of the work instructions 
Prepare ingredients according to product specifications and workplace requirements 
Prepare machinery and equipment according to product and manufacturer's specifications 
Check products to ensure correct spacing prior to loading 
Load products in a manner that ensures even cooking 
Handle products according to workplace health and safety, hygiene and sanitation requirements at all times 
Insert core temperature probes into product centre appropriately and in accordance with product specifications and workplace requirements 
Program machinery, where applicable, in accordance with manufacturer's and product specifications 
Smoke a variety of products to workplace requirements and customer specifications at a speed similar to production requirements 
Monitor and record process according to workplace requirements 
Regularly monitor smoke cycle, note results and correct deviations from the program 
Manually check internal temperature in accordance with workplace requirements to ensure correct smoke time has been achieved and undertake further cooking if necessary 
When product type and processing procedures require, initiate a shower cycle according to process specifications 
On completion of smoke cycle, correctly weigh product and either chill immediately or cool at ambient temperature to a specified internal temperature before chilling, according to regulatory requirements 
Keep products at a specific and constant temperature according to product specifications 
Store products according to product specifications 
Identify and stack products according to product specifications and workplace requirements 
Select meat according to product specifications 
Prepare meat according to product specifications, where part of the work instructions 
Prepare ingredients according to product specifications and workplace requirements 
Prepare machinery and equipment according to product and manufacturer's specifications 
Check products to ensure correct spacing prior to loading 
Load products in a manner that ensures even cooking 
Handle products according to workplace health and safety, hygiene and sanitation requirements at all times 
Insert core temperature probes into product centre appropriately and in accordance with product specifications and workplace requirements 
Program machinery, where applicable, in accordance with manufacturer's and product specifications 
Smoke a variety of products to workplace requirements and customer specifications at a speed similar to production requirements 
Monitor and record process according to workplace requirements 
Regularly monitor smoke cycle, note results and correct deviations from the program 
Manually check internal temperature in accordance with workplace requirements to ensure correct smoke time has been achieved and undertake further cooking if necessary 
When product type and processing procedures require, initiate a shower cycle according to process specifications 
On completion of smoke cycle, correctly weigh product and either chill immediately or cool at ambient temperature to a specified internal temperature before chilling, according to regulatory requirements 
Keep products at a specific and constant temperature according to product specifications 
Store products according to product specifications 
Identify and stack products according to product specifications and workplace requirements 

Forms

Assessment Cover Sheet

AMPX305 - Smoke product
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AMPX305 - Smoke product

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: